A patented, self-cleaning particulate collector that pulls fine dust, smoke and airborne contaminants out of flue gas — while recovering the heat — with a single rotating collection unit.
Flue gas from the boiler enters the collector housing. A rotating collection disc — variable in movement, speed and displacement — intercepts entrained particles of any size or distribution, self-adjusting to the volume of flow. Collected ash drops into hoppers below and is discharged partially wet, so nothing scatters in the wind.
In lieu of flat plates, rappers and electrodes — the failure points of conventional electrostatic precipitators — the RPC uses a single connection unit, suitably sized through Sidel Systems' proprietary design.
The collector plate system is self-cleaning, powered by an external, easily accessible electrical drive. Low pressure drop means lower fan energy and lower operating cost.
Control and monitoring systems come preprogrammed for automatic or manual operation. Data streams in real time — collection rates, gas flow, power consumption — with controls that adjust automatically.
That telemetry can be sent to any website of choice, or straight to the smartphones of your operations personnel. The whole assembly ships as a fully assembled package — minimal site setup, corrosion-resistant construction, guaranteed durability, with man-ways, platforms and ladders built in for easy maintenance.
Captures fine dust, pollen and smoke across any particle size or distribution.
Automated, continuous maintenance — no shutdown-and-rap cycles.
Low pressure drop = lower fan costs, and recovered heat feeds the rest of the system.
External, accessible drive; corrosion-resistant everything; ships fully assembled.
Fewer mishap and explosion risks than high-voltage electrostatic precipitators.
Compact footprint and modular sheet-metal housing with flanged duct connections.
Installed at a leading sugar producer in Maharashtra on a 75 TPH boiler co-generation plant — cutting emissions from 150 to 32 Mg/Nm³ with a single RPC as fourth-generation pollution control equipment. Designed by Parthosarothy "Partho" Mukharji.
Both coarse and fine ash are collected via the hopper system with rotary air-lock valves preventing air ingress. Discharged partially wet, the material stays put and is easy to handle.
Recovered particulate can be evaluated for fertilizer reuse — turning a disposal problem into a by-product with value.
Operators applauded the results: "Happy to note an excellent performance… clear smoke from the chimney." — sugar industry technocrats, Maharashtra